Precision High Speed Broaching Services
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To complement our secondary machining capabilities we have several High Speed Broaching machines. High Speed Broaches use a flat blade type cutter to produce flats or slots on a work piece. By combining this technology with an indexing fixture we can rapidly generate hexagons, squares, rectangles and a variety of shapes in almost any material. This process is particularly effective on low carbon steels and cold headed parts where milling tends to cause burrs to form on the work piece.
If you are presently using a milling machine to generate wrench flats, screwdriver slots or other shapes on your product, give Ohio Metal Products the opportunity to quote broaching. Our High Speed Broaching Service can lower your manufacturing costs and give your company a competitive advantage.
Our customer service team will work closely with you to establish an ordering arrangement that is most beneficial to you. We accept blanket orders as well as supporting Kanban and just-in-time delivery systems.
To learn more about our High Speed Broaching Services, please review the table below, or contact us directly. We would be pleased to evaluate your part to determine if it is a good candidate for broaching.
Past Projects
- Precision CNC Machining of a Stainless Steel Shaft
- High Volume, Tight Tolerance Screw Machining of a Carbon Steel Shaft
- Precision Machined Stainless Steel Bearing Shaft
- Milling, Drilling, & Tapping of a Nylon Roller Adjustment Block
- Precision CNC Turning of a Tool Steel Cleat Cutter
- Screw Machining of a 3030 Stainless Steel Ball Plunger Body
- CNC Turning, Milling, & Light Assembly of an Acetal Piston & Seat Assembly
High Speed Broaching Capabilities
- Broaching Processes
-
- High Speed
External
Internal - Shapes
Forms
Surfaces
- High Speed
- Forms / Shapes
-
- Square
Hexagon
Octagon
Rectangle - Slots
Special Forms
Wrench Flats
- Square
- Capacity: High Speed Broach
-
- .093" Minimum Diameter
.125" Minimum Length - 1.250" Maximum Diameter
36" Maximum Length
- .093" Minimum Diameter
- Production Volume
-
- Low Volume
Medium Volume - High Volume
Prototype Leading to Production
- Low Volume
- Tolerance
- Width +/- .001"
Length +/- .001"
- Finish
- 32 RMS
- Lead Time
- Per Customer Requirement
- Equipment Capabilities
- Index Fixture
Hydraulic Clamp Fixture
- Materials (Metals)
- Alloy Steels (4130, 4140, 4150, 8620, 8650)
Aluminum (2011, 2024, 6061)
Brass
Bronze Alloys
Carbon Steel (1117, 1144, 12L14, 1215, 1018, 1040, 1045)
Copper
Stainless Steel (303, 304, 316, 321, 416, 420, 440C, 17-4)
Tool Steel (A2, M2, D2, S7)
Castings
Forgings
Cold Headed
- Materials (Plastic Polymers)
-
- ABS (Acrylonitrile Butadiene Styrene)
Acetyl
Acrylic
Delrin
Fiberglass Reinforced Plastics
Nylon
Phenolic
Polyamide-Imide - Polycarbonate
Polyetheretherketone (PEEK)
Polyetherimide
Polypropylene
Polystyrene
PVC (Polyvinyl Chloride
PTFE
- ABS (Acrylonitrile Butadiene Styrene)
- Inspection
- Per Customer Specifications
Per Ohio Metal Products Standards
- Testing
- Per Customer Specifications
- Documentation
- First Article
Material Certifications
Additional Information
- Industries Served
-
- Appliance
Automotive
Commercial Food Processing Equipment
Electrical
Fixture Components
Government - Industrial Fastening Equipment
Medical
Military
Robotics
Tooling
- Appliance
- Intended Applications
-
- Brackets
Bolts
Collars
Safety Wire Pins
Fasteners
Handles
Industrial Equipment
Knobs
Machine Components - Pulleys
Screws
Shafts
Sleeves
Spacers
Standoffs
Studs
Vents
- Brackets
- Industry Standards Met
-
- AISI
ANSI
ASME
ASTM - AMS
UNS
SAE
Mil
- AISI